PLCs: Siemens

Siemens SIMATIC S7-1200 PLCs 340

This class describes SIMATIC S7-1200 PLCs and the various S7-1200 PLC modules that make up the PLC. This class also provides an overview of the STEP 7 Basic (TIA Portal) software used to configure and program the PLC as well as the various S7-1200 integrated technologies.

  • Difficulty Advanced

  • Format Online

  • Number of Lessons 12

  • Language English

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Course Outline
  • Objectives
  • SIMATIC S7-1200 CPUs
  • CPU Memory Organization
  • CPU and On-board I/O Status LEDs
  • Module Installation
  • Signal Boards and Modules
  • Communication Board and Modules
  • SIMATIC STEP 7 Basic
  • Integrated Technologies
  • Integrated Web Server
  • SIMATIC HMI Basic Panels
  • Summary
Objectives
  • Describe Siemens SIMATIC S7-1200 CPUs.
  • Describe the function of load memory, work memory, and retentive memory.
  • Describe the three operating modes of S7-1200 CPUs.
  • Describe how to install modules for an S7-1200 PLC.
  • List the types of S7-1200 signal boards and modules available.
  • Describe the types of communications available for S7-1200 PLCs.
  • List the types of programming languages available for S7-1200 PLCs.
  • Describe the integrated technologies for S7-1200 CPUs.
  • Summarize the integrated web technologies for S7-1200 CPUs.
  • Describe the types of human machine interfaces that can connect to an S7-1200 PLC.
Glossary
Vocabulary Term
Definition

AC

Alternating Current. Current that periodically reverses direction.

analog input and output (I/O) channels

I/O channels that connect to analog I/O devices. Analog channels use varying voltage or current signals.

analog input device

A device that provides a variable current or voltage, such as 4 to 20 milliamps or 0 to 10 volts, representing a condition in a machine or process. An analog input device provides its signal to an analog input signal channel.

analog output device

A device that is provided a variable current or voltage, such as 4 to 20 milliamps or 0 to 10 volts, representing a condition in a machine or process. An analog output device receives its signal from an analog output signal channel.

AS-i

AS-Interface. AS-Interface is an open, low-cost field bus network endorsed by the AS-International Association that simplifies the interconnection of actuators and sensors.

AS-Interface

AS-i. AS-Interface is an open, low-cost field bus network endorsed by the AS-International Association that simplifies the interconnection of actuators and sensors.

battery board

A device that can be installed in an S7-1200 CPU to provide long term backup for the CPU’s real-time clock.

bit logic instructions

A category of instructions in the FBD and LAD programming languages that perform logical operations using single bit memory locations.

bit memory

Part of the global memory of a PLC that incudes binary bits that are available for use by any program block.

boolean logic

A type of logic that uses logical functions such as OR, AND, and NOT.

communication modules

Modules that allow a PLC to communicate with other devices through one or more communication ports on the module.

communications board

A device that can be installed in an S7-1200 CPU to provide a serial communication port.

CPU

Central Processing Unit. The brains of the PLC. The CPU stores and scans the user program and stores data needed by the user program and other devices and systems.

CTD

Count down counter. An IEC counter instruction that counts down by 1 when the count down parameter (CD) transitions from 0 to 1.

CTU

Count up counter. An IEC counter instruction that counts up by 1 when the count up parameter (CU) transitions from 0 to 1.

CTUD

Count up and down counter. An IEC counter instruction that counts up by 1 on a 0 to 1 transition of CU and counts down by 1 on a 0 to 1 transition of CD.

data block

DB. Each DB is an organized set of data in a Siemens PLC program that is used by one or more program blocks. An instance DB stores data for use by one program block. A global data block contains data that is available to any program block.

data type

A classification that identifies how data in a memory location is interpreted. There are a variety of data types and they are often represented by shorthand names such as Int for a 16-bit signed integer or Real for 32-bit floating point values.

DB

Data Block. An organized set of data in a Siemens PLC program that is used by one or more program blocks. An instance DB stores data for use by one program block. A global data block contains data that is available to any program block.

DC

Direct Current. Current that flows in one direction.

digital input and output (I/O) channels

I/O channels that connect to discrete I/O devices. Digital channels use signals that are either on or off.

DIN rail

A 35 millimeter mounting rail for control components and related devices.

discrete input devices

Devices that provide an on or off signal to a PLC through digital input channels.

discrete output devices

Devices that turn on or off in response to signals from digital output channels.

duty cycle

The amount of time that a signal or device is on, usually expressed as a percentage.

FBD

Function block diagram programming. A graphical programming language defined in part 3 of the IEC 61131 standard.

fieldbuses

Industrial networks used for distributed control communication.

function block diagram

FBD. A graphical programming language defined in part 3 of the IEC 61131 standard.

general packet radio service

GPRS. A cellular communication service that, when applied to PLC communication, can be used for wireless machine-to-machine control or remote data acquisition.

global memory

Memory areas such as image tables and bit memory that are accessible to all program blocks in the user program.

GPRS

General Packed Radio Service. A cellular communication service that, when applied to PLC communication, can be used for wireless machine-to-machine control or remote data acquisition.

HMI

Human machine interface. A device or system that displays machine or process information and provides a means for entering control information.

human machine interface

HMI. A device or system that displays machine or process information and provides a means for entering control information.

I/O

Input/Output. Refers to a device, channel, or module involved with PLC inputs and/or output

I/O points

Digital input/output points.

IEC 61131

A standard of the International Electrotechical Commission that provides common approaches and concepts for PLCs. Part three of the standard describes the programming language available for PLCs.

image tables

Tables in a PLC CPU memory that store the most recent input and output status conditions. A binary 1 represents an on condition and a binary 0 represents an off condition.

incremental encoder

A device that creates a pulse for each incremental change in the angular position of a shaft. A module can be added to SIMATIC S7-1500 CPUs that will measure using an incremental encoder.

industrial ethernet

A type of Ethernet local area network that is widely used for computer and control system communication in factories and other industrial environments.

input/output

I/O. Refers to a device, channel, or module involved with PLC inputs and/or outputs.

LAD

Ladder diagram. A graphical programming language defined in part 3 of the IEC 61131-3 standard.

ladder diagram

LAD. A graphical programming language defined in part 3 of the IEC 61131-3 standard.

LED

Light emitting diode. An indicator light made from semiconductor material.

linear topology

A network configuration in which devices are connected one after the other. In a PROFIBUS system, the master is connected to the slave devices by a linear topology.

load memory

Non-volatile storage for the user program, program data, and configuration information.

master-slave system

A computer networking communication protocol in which the master device controls communication. Slave devices respond to communication requests from the master device.

Mbyte

1024 x 1024 bytes. Approximately 1 million bytes. Each byte is 8 consecutive bits.

non-volatile

Used to describe a type of memory that does not require continual application of power to prevent data loss.

PID Control

Proportional-integral-derivative control. One of the most common types of process control. PID control adjusts system outputs by reacting to three values, one that is proportional to an error, one that represents the error over time, and one that represents the rate of change of the error.

PROFIBUS DP

PROFIBUS DP is an open standard fieldbus of PROFIBUS & PROFINET International (PI) that is widely used for master-slave control communications in factory automation.

PROFINET

The open Industrial Ethernet standard of PROFIBUS & PROFINET International (PI), and the leading Industrial Ethernet standard world-wide.

program block

A grouping of PLC instructions. A Siemens PLC can have three types of program blocks: organization blocks (OBs), function blocks (FBs), and functions (FCs).

proportional-integral-derivative control

PID control. One of the most common types of process control. PID control adjusts system outputs by reacting to three values, one that is proportional to an error, one that represents the error over time, and one that represents the rate of change of the error.

real-time clock

A circuit in a PLC’s CPU that keeps accurate track of time.

resistance temperature detector

RTD. A temperature sensor made from a metal such as platinum, nickel, or copper that varies in resistance in a predictable manner as temperature varies.

retentive memory

Non-volatile storage for a limited quantity of work memory values during power loss.

RTD

Resistance Temperature Device. A temperature sensor made from a metal such as platinum, nickel, or copper that varies in resistance in a predictable manner as temperature varies.

RUN mode

One of three modes of operation for an S7-1200 PLC. In the RUN mode, the CPU executes the PLC scan repeatedly.

scan

A repetitive process performed by a PLC CPU that includes updating input statuses, executing the user program, updating outputs, and other important tasks.

SCL

Structured control language. A high level programming language, also known as structured text. SCL is suitable for high-speed programming of complex algorithms and arithmetic functions.

servo motor

A type of electric motor often used in precision motion control applications.

short message service

SMS. Short Message Service is a text messaging capability used for telephone and computer communications.

signal board

A device that can be installed in an S7-1200 CPU to add a small number of additional digital or analog I/O channels to the CPU.

signal module

Also called an I/O module. A module that connects a PLC to input and/or output devices.

SMS

Short message service. SMS is a text messaging capability used for telephone and computer communications.

STARTUP Mode

One of three modes of operation for an S7-1200 PLC. In the STARTUP mode, the CPU executes any startup logic, if present.

STEP 7 Basic (TIA Portal)

Engineering software used for the configuration and programming of SIMATIC S7-1200 PLCs and related devices.

STEP 7 Professional (TIA Portal)

Engineering software used for the configuration and programming of SIMATIC S7-300, S7-400, S7-1200, and S7-1500 PLCs and related devices

stepper motor

A type of electric motor often used for basic positioning applications that rotates in incremental steps.

STOP Mode

One of three modes of operation for an S7-1200 PLC. In the STOP mode, the CPU is not executing the user program.

structured control language

SCL. A high level programming language, also known as structured text. SCL is suitable for high-speed programming of complex algorithms and arithmetic functions.

structured text

A high level programming language, also known as structured control language or SCL. SCL is suitable for high-speed programming of complex algorithms and arithmetic functions.

telecontrol

A capability that enables centralized, remote monitoring and control of automation systems through a telephone network.

teleservice

A capability that enables the exchange of information through a telephone network with remote automation systems for the purpose of fault detection, diagnostics, and maintenance.

thermocouple

A temperature sensor made from two dissimilar metals joined at a point called a junction. A thermocouple produces a small voltage that is temperature dependent.

TIA Portal

Siemens Totally Integrated Automation Portal. Software used for designing, commissioning, operating, maintaining, and upgrading automation systems.

volatile

Used to describe a type of memory that requires continual application of power to prevent data loss.

web server

A computer or software that allows information to be displayed using standard Internet protocols.

work memory

Volatile storage for some elements of the user program.