Bending Fundamentals 120
This class describes key factors that affect a bending operation on the press brake and also surveys the common types of forming and bending operations. Includes an Interactive Lab.
Number of Lessons 16
- What Is Forming?
- Bending a Workpiece
- Yield Strength and Tensile Strength
- Basic Geometry of a Bend
- Grain Direction
- Bend Sequence and Bend Clearance
- Types of Forming
- Air Bending
- Bottom Bending
- Types of Bends
- Upper Die Tooling
- Lower Die Tooling
- Bend Defects
- Describe forming.
- Describe the forces that bend a workpiece.
- Describe yield strength.
- Describe tensile strength.
- Describe the basic geometry of a bend.
- Describe springback.
- Describe the significance of grain direction.
- Describe the significance of bend sequence and bend clearance.
- List common types of forming.
- Describe air bending.
- Describe bottom bending.
- List common types of bends.
- List common types of upper die tooling.
- List common types of lower die tooling.
- Describe possible bend defects.
acute lower die
A type of lower die press brake tooling that forms bends that are less than 90 degrees.
A type of upper die press brake tooling that forms bends that are less than 90 degrees.
against the grain
Bending with the line of the bend perpendicular to the line of the grain direction. Few workpiece materials are bent against the grain.
A forming method in which the press brake tooling touches the workpiece tooling at three different points: at the tip of the V-shaped section of the upper die and at the top of each corner of the lower die.
Another term used to describe air bending.
The measurement, in degrees, of the bend a workpiece is bent to form a part. A formed workpiece has both an interior and an exterior bend angle.
The amount of space necessary between the upper and lower die so that the components do not interfere with the bending operation.
The order of operations for a workpiece that requires more than one bend. Bend sequence must be adhered to so defects can be avoided.
The process by which a material, usually sheet metal, is formed into a desired angled shape. The shape of a bend is dictated by the type of tooling used.
A forming method in which the die tooling touches down on all surfaces of the workpiece. Bottom bending is also called bottoming.
Another term used to describe bottom bending.
An intentional amount of space left between two components. To ensure quality, clearance is often required between the workpiece and other components on the press brake die tooling.
A forming method that uses extreme force to displace material, usually by a reduction in workpiece thickness.
A pushing or pressing force that is directed toward the center of an object and attempts to squeeze it.
The breaking of a workpiece. Cracking occurs when the pressure applied to the material far exceeds its tensile strength.
To change or alter an object. Bending is an example of permanently deforming a workpiece.
The push or pull that changes an object's state of motion.
A general category of metalworking processes that bend, separate, or shape sheet metal using punches and dies.
A type of upper die press brake tooling that is relieved so that it does not disturb previous bends.
The layout, or arrangement of molecules that make up a material. To ensure accuracy and avoid defects, all bending operations must stay consistent with the proper grain direction.
The angle created by two lines that extend from the same point. For successful bending, the included angle formed by the upper die and lower die must correspond.
inside bend radius
A measurement of the radius of the interior portion of a workpiece that has been formed with bending. Inside bend radius is measured from an imaginary point at the axis of the bend to the tip of the workpiece.
The points that make the first contact with the workpiece on press brake tooling. The inside radius of a workpiece is often dependent upon the dimensions of the lead-in radii.
The lower portion of a die set that corresponds with the upper die and serves as a support for the workpiece. The lower die must be cut to an angle that matches the shape of the upper die. The lower die is often referred to simply as the die.
An area on a workpiece that does not experience tension or compression. The object's state of motion is not disturbed in the neutral zone.
outside bend radius
A measurement of the radius of the exterior portion of a workpiece that has been formed with bending. The outside bend radius is measured from an imagniary point at the axis of the bend to the exterior of the workpiece.
A method of purposely applying more pressure than necessary to a workpiece during bending so that after it experiences springback, the proper bend angle is obtained.
Two lines that are equidistant from one another and do not intersect.
Two lines or axes that meet at right angles.
personal protective equipment
Any example of various safety equipment that workers wear or use to prevent injury in the workplace. Safety glasses are common personal protective equipment (PPE).
A type of press with an open frame and very wide bed. Press brakes are often used for bending operations, and they are typically manually operated.
A force or stress which, when applied, causes changes to the properties of the material.
A bend in which the angle of the inside radius is over 10 times the material thickness. Profound radius bends have the greatest amount of springback.
The section of the upper die that contacts the workpiece. The dimensions of the punch radius determine the dimensions of the inside bend angle of a workpiece.
The plural form of radius. A radius is a line drawn from the center of a circle to any point on the circle.
A bend in which the angle of the inside radius is within the range of 63% of the material thickness and 10 times the material thickness. Radius bends are commonly used because they are less prone to bend defects.
A die that has a portion cut away so that other bends that have already taken place on a workpiece are not disturbed. A relieved die is typically used if there is a sequence of bends to be made.
A bend in which the angle of the inside radius is less than 63% of the material thickness. Sharp bends are often at risk for cracking because the inside bend radius is so small.
A material's tendency to return to its original state once its state of motion has been disturbed. Springback is often corrected on bending operations with overbending.
square lower die
A type of lower die press brake tooling that forms U-shaped bends.
standard V lower die
A type of lower die press brake tooling that forms 90° bends.
A common shape for upper die press brake tooling that forms 90° bends.
Hair-like cracks that appear on the surface of the workpiece if the tensile strength of the material has been exceeded.
The ability of a metal to resist forces that attempt to pull apart or stretch it. Workpieces formed on the press brake must not exceed their tensile strength or they will crack.
A pulling force that is directed away from the object and attempts to move, stretch, or elongate the object.
An unwanted but acceptable variation from a specified dimension.
A measurement of a press brake's ability to exert pressure. Press brakes are rated by the amount of tonnage they exert.
The upper portion of a die set that corresponds with the lower die and moves down onto the workpiece. The upper die must be cut to the same angle and fit into the shape of the lower die. The upper die is often referred to as the punch.
Standard, V-shaped punches and dies used on a press brake that typically form 90° bends. V-shaped tooling is a very common type of press brake tooling.
with the grain
Bending with the line of the bend parallel to the line of the grain direction. Most workpieces are best suited to bend with the grain.
A part that is being machined, formed, or generally worked on.
The point at which a material is permanently deformed. Workpieces formed on the press brake must reach their yield point in order to maintain the desired shape.
The amount of tension a material can withstand before it is permanently deformed. Workpieces formed on a press brake must exceed their yield strength, but not tensile strength.