Artificial Intelligence, The Human Touch in Manufacturing: How AI Benefits Workforce and Talent Development

May 12, 2025
  • Tim Willson
    By Timothy J. Wilson, PhD
    Director, Technology Innovation and Strategy
    SME

The backbone of U.S. manufacturing has always been its people—the clever minds, skilled hands, and strong hearts that, for over a century, have transformed raw materials into tangible realities and supported our communities with a steady supply of quality goods. With significant shifts in the global economy, rapid technological advancements, and evolving workforce demographics since the late 1970s, manufacturers now face a growing skills gap and a shortage of applicants—forcing them to confront a stark challenge: how to sustain our industrial base amid shrinking talent pools.  

The answer, increasingly, lies in a decidedly non-human solution—artificial intelligence—but not in the way you may be thinking. Rather than finding avenues to replace the invaluable contributions of personnel, AI offers a powerful means to enhance recruitment, accelerate training and technology adoption, and ensure workforce readiness. Technology innovation with AI is not just limited to manufacturing processes—AI can also play a transformative role in talent and workforce development. To be clear, any AI system we deploy must be governed by clear ethical frameworks, with transparency in how algorithms make decisions and ongoing audits to ensure fairness and accountability across all workforce interactions. With these safeguards, AI can help advance the careers of individuals and teams by managing and promoting career progression. 

Our new guide, Powering Potential: 8 Ways Artificial Intelligence Benefits Workforce and Talent Development, offers specific applications, actionable advice, and real-world examples of how implementing powerful AI tools can save time, increase efficiency, and enhance outcomes when used for recruitment, training, and retention.  

8 Ways AI Benefits Workforce and Talent Development

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Below are some of the strategies detailed in our new guide:  

  1. Employee Engagement: AI-powered tools can provide real-time feedback through virtual coaching, personalized learning experiences, and even predict burnout, allowing companies to address concerns before they escalate. By automating routine tasks, AI frees up employees to focus on value-added, customer-facing initiatives, boosting morale and retention. 
  2. Onboarding: AI can reduce onboarding time and increase employee readiness by automating document processing, answering questions through virtual assistants, and personalizing training modules. AI-driven learning management systems help new hires quickly gain competency in their roles. Generative AI can also create immersive virtual environments for safe, hands-on practice in virtual reality factory simulations.
  3. Recruitment and Outreach: AI streamlines recruiting by automating candidate screening, matching job seekers with roles based on skills and experience and reducing hiring bias through objective assessments. AI-driven recruitment platforms analyze resumes, conduct initial interviews, and predict potential candidate success. 
  4. Skills Gap Identification: AI helps manufacturers analyze employee performance data and past skills acquisition to identify workforce skills gaps. Machine learning algorithms assess production trends and personnel capabilities, guiding targeted upskilling programs. 
  5. Career Development and Pathway: AI can map out personalized career pathways for employees based on their skills and experience, suggesting relevant training, certifications, and job opportunities. Personalized Skills Passports identify an individual’s current skills and the skills needed for future roles, providing a tailored learning pathway.
  6. Curriculum Development: AI assists in creating dynamic, engaging, competency-based curricula by analyzing workforce data and adapting learning materials to individual learning speeds and preferences. AI is also used to build immersive training technologies, such as augmented reality maintenance guides. 
  7. Workforce Planning: AI forecasts labor demands, optimizes shift schedules, and predicts workforce trends by analyzing production needs, equipment upgrades, employee performance, and market trends. AI platforms monitor employee lifecycles and predict attrition risks. 
  8. HR Policy and Procedure: AI automates policy updates, analyzes compliance data, detects biases, and streamlines administrative tasks. Global companies benefit from AI tools that navigate varied cultures, languages, and regulations.

AI is not a replacement for the talented individuals who drive the manufacturing industry. It's a tool that empowers them, making their jobs easier, more rewarding, and more impactful. By embracing AI, manufacturers can build a more skilled, engaged, and productive workforce, ensuring their continued success in a rapidly evolving world. 

Ready to explore how AI can revolutionize your workforce strategy? Discover the power of AI in manufacturing

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